Life sometimes throws you unexpected challenges, but in a good
way. Back in August, our friend Lorien observed that our mutual
friend, Becky (who has attended at least one
momentous occaision at Dodger Stadium), liked the game of
mah jongg,
and
Buffy The
Vampire Slayer. She further suggested that she, Helen, and
I should all team up to make a
Buffy-themed mah jongg
set. This slideshow records the results in a hopelessly
clumsy and woefully unprofessional way. Did you expect
consistent color? Good lighting? Forget it. I tried to color
correct the photos in this slide show using
the Gimp, but
all I proved was that I haven't the slightest idea how to make
it work.
Regardless, Becky was far more pleased
with the results than I was, but all concerned were grateful
that two months without weekends (other than working on this)
have come to an end. In general, we're happy with the results,
but as the creators of this all-consuming set, it definitely
left behind a trail of nits that we wanted to fix.
Wood species: The exterior rim of the case is made of bloodwood, a gorgeous deep red
hardwood, using 4x1/2 planks, sized down from a 8'x10"x1" board
using a DeWalt 13" planer. Side panels are 1/4" Baltic
birch plywood.
Joinery: I joined the bloodwood
panels using dovetailing cut with Porter
Cable's deluxe 12" dovetail jig; I spent one Saturday playing with
it on some scrap wood to figure out how to actually use it and get all
the cuts the right depth and thickness. Once you get everything set
up, you can really whip through the cuts on this rig. Side panels
were just a simple dado cut using a quarter inch router bit, though I
ended up having to trim some of the plywood corners because the
extreme ends ended up deep into the dovetails -- and I lost a
substantial portion of two of the tails that way.
Finish: General
Finishes Arm-R-Seal oil and urethane, sanding with 400 grade
sandpaper between coats.
Hardware: all the hardware came from Rockler in Orange. I love
Woodcraft, whose nearby location and sound advice saved this project
several times, but Rockler has a far better hardware selection.